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Cable lug manufacturer. Ahmedabad. India

Cable terminal lugs for industrial electrical application.

Exar Industries Pvt. Ltd. manufactures and exports tin-plated copper cable lugs, inline connectors, cable terminal ends, aluminium lugs, bimetallic lugs and mechanical connectors for power distribution, transformers, switchgear, machinery, equipment and control panels.

Material
Electrolytic copper, lead-free tin plated
Range
1.5 to 1000 mm², #8 AWG to 1250 MCM
Design basis
BS EN 61238-1, DIN 46235, AUS series
Cable lugs bolted to a copper earthing busbar Cable lugs of several sizes beside a brass terminal bar
15+ yearsIn the industrial electrical segment

Who we are

A leading name in the electrical accessory segment from Ahmedabad, India, trusted worldwide.

Exar Industries Pvt. Ltd. is a leading manufacturer of cable terminal lugs, connectors and cable terminal ends, based in Ahmedabad. Our lugs are used in power generation and distribution, transformers, switchgear and circuit breakers.

  • Our works & tool roomOur design & development team and tool room helps in developing the most accurate products and for most application.
  • Backed by technocratsFounded by first-generation entrepreneurs with years of experience in the electrical industry.
  • Exported worldwideA wide network of suppliers and distributors delivers promptly and safely.

Product range

Cable lugs for every termination.

28 lug types and 671 part numbers, each with a dimensioned drawing and a full dimension table.

All 28 lug types
Dimensioned drawing of the regular (heavy duty) lug Cable Terminal Lug Regular (Heavy Duty)

Cable Terminal Lug Regular (Heavy Duty)

Heavy-duty cable lugs ensure secure, reliable connections for high-current application.

Cable range
2.5 to 1000 mm²
Stud hole
Ø4.5 to 21 mm
Material
Electrolytic copper, tin plated
Part series
EHD, 45 sizes
Dimension table and drawing

Why Exar

A termination is only as good as its lug.

A poorly terminated cable overheats, shorts or fails. These four things keep an Exar lug from being the weak point.

  1. 01

    Electrolytic copper

    High conductivity keeps resistance and heat low, even under heavy load.

  2. 02

    Lead-free tin plating

    Electro tin plating prevents atmospheric corrosion and oxidation.

  3. 03

    Accurate tooling

    Precisely designed presses, tools and dies give each lug a defect-free finish.

  4. 04

    Tested before dispatch

    Lugs are tested for dimensional accuracy, tensile strength and conductivity.

A copper cable lug bolted to an equipment terminal

How a lug is made

Cable Lugs

Cable Lugs are made from electrolytic copper or aluminium tube using annealing, pressing, cutting, forming methodologies. Using press machineries and toolings, cable lugs are made for most application and with maximum accuracy

  • Tube drawing, cutting and annealing

    Copper/Aluminium tube is drawn to size, cut to required length, then annealed to remove hardness so that it crimps easily and also improves the mechanical and electrical properties.

  • Cable lug forming

    Annealed tube cut pieces are led through various pressing, cutting, punching operations.

  • Tin plate

    Finished lugs are tin plated to avoid oxidation and give lasting performance.

How we control quality

Manufacturer and exporter

Cable lugs manufacturer in India, exporting worldwide.

Exar Industries Private Limited makes copper cable lugs in Ahmedabad, India, for panel builders, switchgear and transformer manufacturers, electrical contractors and distributors. Our range covers regular (heavy duty), medium duty and light duty cable terminal lugs, long barrel lugs, 2 and 4 bolt type lugs, DIN 46235 and Australian standard lugs, AWG and MCM lugs, aluminium and bimetallic cable lugs, mechanical shear bolt connectors, inline connectors and cable terminal ends.

As a cable lugs exporter, we supply to buyers across India and in every Gulf country (the UAE, Saudi Arabia, Qatar, Oman, Kuwait and Bahrain), Africa, Latin America and beyond. Every lug type has its own drawing and dimension table on this website.

Request a quote

Price and delivery for the lugs you need.

Share the lug type, cable sizes, stud holes and quantities. Our team will come back with a quotation.

  • Copper and aluminium cable lugs
  • Metric, DIN, AUS and AWG/MCM ranges
  • Other sizes made on request

Prefer to talk? +91 79844 26508

Request a quote

We reply by email with price and delivery.

Made in Ahmedabad, India

Let us know your cable lug need

Send the lug type, cable size, stud hole and quantity. We reply with price and delivery.